What are the requirements for the precision flat wire winding machine of the motor stator?

Some friends have higher requirements for the wiring of the motor stator and need to achieve precise wiring. Compared with ordinary wiring, precise wiring has higher requirements for all aspects of the machine. So, what are the requirements for the precision wiring winding machine of the motor stator? How can the debugging work be completed quickly? Now, NOYU will briefly share it with everyone!
 

The commissioning work of the motor stator precision ribbon winding machine is a complex and meticulous task, which requires strict adherence to a series of requirements and methods to ensure the accuracy and stability of the ribbon.

I. Equipment Configuration and Selection:

High-precision and high-stability servo motors and control systems are selected to ensure accurate and error-free control.

2. High-quality and precise lead screws, guide rails, cylinders, modules, bearings and other components are selected to ensure the long-term stable operation of the equipment.

3. The wiring system should have good quality and control performance to meet the requirements of precise wiring.

Ii. Production of Molds and Skeletons:

1. The molds and skeletons should be meticulously crafted, with smooth surfaces and no flaws to ensure the smooth routing process.

2. The production of the framework should follow strict technological requirements to ensure accurate dimensions and stable structure.

Iii. Control of Stator Parameters

Strictly control parameters such as the outer diameter, inner diameter and height of the stator to ensure compliance with design requirements.

2. Select the appropriate wire diameter and multi-wire parallel winding method as needed to achieve precise wire arrangement.

The methods for quickly completing the debugging work are as follows:

I. Reasonable Selection and Configuration of Equipment

1. According to the stator parameters and wiring requirements, select a suitable motor stator winding machine and configure the corresponding auxiliary equipment.

2. Ensure the stable performance of the equipment to meet the requirements of precise cable arrangement.

Ii. Training professional commissioning personnel:

1. Select debugging personnel with rich debugging experience and professional skills for systematic training.

2. The training content covers equipment operation, debugging skills, problem identification and other aspects to enhance the comprehensive quality of debugging personnel.

Iii. Follow the debugging process and standards:

1. Operate strictly in accordance with the debugging process and norms to ensure that every step meets the standards.

2. Pay attention to the adjustment and optimization of key parameters, such as tension, speed, and precision, to achieve a better cable arrangement effect.

Iv. Make Full use of the functional features of the equipment

1. Be familiar with and make full use of various functional features of the equipment, such as automatic wire cutting and independent operation, to improve the debugging efficiency.

Be good at making use of the intelligent functions of equipment, such as automatic detection and automatic adjustment, to reduce manual intervention and errors.

V. Regular Maintenance and Inspection

1. Regularly maintain and inspect the equipment to ensure it is in good condition.

2. Handle equipment malfunctions and abnormalities in a timely manner to prevent them from affecting the quality of wiring and the progress of debugging.
 

What are the requirements for the precision flat wire winding machine of the motor stator? How to complete the debugging work quickly? The above has been briefly explained. I hope this knowledge can be helpful to everyone!