How can the stator automatic winding machine arrange the wires in a more orderly and compact manner?

The stator of a brushless motor needs to be wound. Many people find the winding process quite troublesome. It is messy and not tight. Even many products fail the salt water test. If done by using equipment, these problems still occur. So, what are the reasons for this? Then, how can the stator automatic winding machine wind the wires more neatly and tightly? What are the techniques? NOYU will briefly explain it to you! 
 

1.The configuration of the winding machine is unreasonable. Using low-end equipment to wind high-standard stator products fails to meet the winding requirements. The winding is not neat, not tight, and is loose. If the requirements are higher, it is recommended to focus on the configuration to ensure that the hardware precision of the winding machine meets the requirements. 
2. When choosing and setting the tensioner, if the threads are not neatly and tightly arranged, it is likely that there is a problem with the tensioner settings, causing either excessive or insufficient tension. For more demanding applications, it is recommended to configure a servo tensioner for thread feeding, as this will provide more accurate results. 
3. Debugging and controller operation may be affected by inexperienced or unprofessional operators, resulting in messy wiring and failing to meet the required technical standards. Lack of experience is also a problem. It is recommended that the manufacturer provide more training to ensure that the debugging personnel meet the requirements. 
4. The precision issues of the stator core and frame, as well as the molds, are also crucial components. If these parts are not precise enough, or if there are protrusions, burrs, etc., it may lead to winding problems. 
 

The above are the reasons for the uneven and loose winding of the stator automatic winding machine. If these problems occur, it is necessary to promptly identify the cause and solve the problem to ensure the smooth production.