How does a brushless motor stator winding machine precisely wind and arrange the wires?

Whether it is inner winding or outer winding, many stators require precise wiring. Generally speaking, precise wiring is quite challenging. It also has certain requirements for equipment and debugging techniques. If the requirements are not met, the wiring will not achieve the desired effect. 
 

1. For the machine configuration, it is necessary to equip with dedicated servo motors and drive controllers. The selection of materials for each screw rod, guide rail, cylinder and frame must meet the corresponding requirements to ensure stable machine operation, good winding control accuracy, and compact, orderly and neat wiring. 
2. Debugging technology requires dedicated debugging personnel who have extensive experience in debugging precise wiring. All parameters, needle rods, wire mouths, mold positioning, etc. must meet the requirements to ensure that the wiring conforms to the standards. 
Features of the stator precision wiring equipment: 
Two working positions are designed, with a compact structure and small size. It operates at a high speed and is suitable for a wide range of wire diameters. The wiring is neat and there are no wire damages. 
2. It can achieve precise wiring, without damaging the wires, and can also reserve the wire ends. 
3. It can place the wire ends into the slots of the insulating frame and straighten the wire ends, and perform an automatic wire cutting process. 
4. The upper and lower rows of wires can operate independently, meeting various wiring requirements and better adapting to the diversification of products. 
5. It can achieve independent operations for the left and right workstations, and also can be linked together. This facilitates maintenance and replacement of parts. 
 

The process flow of the stator precision wire arrangement equipment includes: material loading, wire hanging, wire winding, wire arrangement, wire pulling, wire cutting, and material discharging. In actual production, it is necessary to strictly follow the production requirements, be meticulous and thorough, and ensure that the wire arrangement effect of the winding machine meets the requirements.