Can the brushless motor stator winding machine be used for multiple types of stator products?

Generally speaking, most motor manufacturers produce more than one type of motor. They have multiple series and multiple models of motor products. For example, products in one series may vary in thickness, outer diameter, and wire diameter, and there may also be differences in other parameters. So, is there a universal automatic winding machine? Can it adapt to multiple product models?
 

The answer is yes. Most manufacturers have universal machines. For instance, the flywheel winding machine often winds motor products for model aircraft. Model aircraft come in many models, such as 1103, 1105, 1108, etc. For products with very small thickness differences within 5mm, such as these, not only can they be wound by the universal machine, but also can be wound with a set of molds. All you need is to place a pad or other accessories.

If the thickness exceeds 5mm or the outer diameter is different, then it cannot share the same mold. Different molds need to be made for different models.

Relatively speaking, universal winding machines have a wide range of applicability. If it is several large-scale products, the mold cost can basically be ignored. However, if you need to rush production, one machine will definitely not be enough. For motors such as massagers, electric toothbrushes, hair dryers, etc., since they are relatively small, multi-station machines can be selected, such as four-station or six-station machines. They will have higher efficiency. Of course, with more stations, the investment will be slightly higher.
 

In summary, a brushless motor winding machine can wind products for multiple types of stators. It mainly depends on how large the product differences are. Generally, only the molds need to be replaced. For example, the winding machine of Nu Yuan can provide non-standard customized solutions for special stator core winding, modularized fixture design, easy type change, and fast production cycle. It is a good helper for motor production!