What is the principle of the wire arrangement and winding method of the motor stator winding machine

Many friends may not be very familiar with the principle of wire arrangement and winding methods as well as the reasonable adjustment and control methods of the fully automatic motor stator winding machine. Below, NOYU will give you a brief introduction, hoping to be helpful to you!
 

The principle of wiring and winding methods

Wiring principle ‌ :

1. Rely on PLC or other advanced control systems to control the linkage between the spindle motor and the winding system.

2.When the main shaft motor rotates, the winding mechanism drives the wire to move to the predetermined position, and the speed is adjusted in real time to ensure accurate and uniform wire arrangement.

3. The control system sends a signal to make the winding mechanism move in the opposite direction, achieving multi-layer automatic wiring.

Winding method ‌ :

Supports multiple ways such as external and internal flying fork winding.

1.The flying fork external winding is suitable for the stator with the slot opening facing outward. Through the high-speed rotation of the flying fork, the wire nozzle rotates, and the enameled wire is clamped into the stator slot opening.

2. The inner winding is suitable for the stator with the slot opening facing inward. Through the servo driving, the needle rod moves up and down at high speed to achieve precise wire arrangement.

Reasonably adjust the control methods

1. Select the appropriate winding die ‌ : Choose the die based on the stator parameters to ensure the correct wire diameter, number of turns and layout.

2. Adjust the tensioner ‌ : Adjust the range of the tensioner according to the type and diameter of the wire to ensure the tension is moderate.

3. Set winding parameters ‌ : Accurately set parameters such as program number, number of coil turns, and winding speed to ensure the winding effect.

4. Manual operation test ‌ : Conduct a manual test before the formal winding to ensure that the components are aligned and run smoothly.

5. Monitor the winding process ‌ : Monitor the winding parameters and effects in real time. Stop the machine and make adjustments promptly if any abnormalities are found.

6. Maintenance and upkeep of equipment ‌ : Regularly clean the surface and internal parts of the equipment, and inspect and replace worn components.
 

By understanding these principles and mastering the adjustment control methods, it is possible to ensure that the fully automatic motor stator winding machine can stably and accurately complete the winding task, while also extending the service life of the equipment. I hope these little pieces of knowledge can be helpful to everyone!