Release time：2025-12-03
Article editor：NOYUWhen choosing a fan lamp brushless motor stator winding machine, we need to comprehensively consider the stator structure characteristics, production efficiency requirements and product quality standards. The following is a detailed purchasing guide from Nuoyuan, designed to help you make an informed decision.
I. Selection of Winding Machine Types
Flying fork type winding machine
Application object : fan lamp brushless motor stator, its typical external rotor structure and outward opening notch, generally using flying fork winding machine winding.
Advantage Highlights :
1. High-speed performance : the winding speed of a single station easily exceeds 2800 RPM, and the efficiency of the four-station model is doubled.
2 Accurate wiring : The powerful combination of servo drive and precision guide ensures that the coil arrangement is accurate, and the error of the number of turns is strictly controlled within ±1%.
3. Multi-wire and winding : Support 2 to 8 wire and winding, perfect for fan light motor for multi-wire winding needs.
Needle-type internal winding machine (alternative solution)
Use case : This type of winder should only be considered if the stator has a special inner winding structure (such as some micro fans), but such cases are relatively rare.
Ii. Core Configuration and Performance Standards
1. Drive system : With its high precision and high responsiveness, the servo motor ensures the stability of the winding tension and effectively avoids the problem of wire damage and breakage.
2. Spindle accuracy : Spindle runout is strictly limited to 0.01mm to ensure winding concentricity and reduce the risk of interturn short circuits.
3. Line mouth and tension control :
Ceramic wire tip : wear resistant and high temperature resistant, especially suitable for high-speed winding operations with thin wire diameters (such as 0.1mm).
Closed-loop Tension System : Monitors and intelligently adjusts tension in real time to ensure tight and continuous coils.
4. Wiring mechanism :
Spiral routing : Optimize the fill rate of the coils, thereby improving the overall efficiency of the motor.
Anti-stacked wire design : Control wire trajectory with advanced algorithms to effectively prevent coil crossing and overlapping.
Iii. Production Efficiency and Quality Control
1. Efficiency improvement :
Multi-station design : The four-station model can wind four stator at the same time, which directly improves the efficiency by four times.
Fast mold change : Mold change time is shortened to less than ten minutes, easily coping with multiple production needs.
2. Quality Control :
Slot full rate optimization : Through refined winding algorithms, the slot full rate is improved and the motor performance is significantly enhanced.
Insulation treatment : add insulating paper between the lines to effectively prevent inter-turn short circuits.
Iv. Equipment Stability and Recommended Models
Device Stability :
Key components : NSK bearings, THK guides and other highly reliable accessories are selected to ensure long-term stable operation of the equipment.
Heat dissipation design : Key components such as spindles and line nozzles are water-cooled or air-cooled to effectively prevent overheating.
Recommended model :
Four-station flying fork winding machine : suitable for mass production, high efficiency and stable accuracy.
Six-station high-speed winding machine : Designed for ultra-high speed winding (e.g., speed ≥3000 RPM) to further increase productivity.
In conclusion, the selection of the fan lamp brushless motor stator winding machine should focus on the flyfork type model, equipped with servo drive, precision wire nozzles and closed-loop tension system, and combined with multi-station design and automation functions. Such a configuration not only meets the demands of efficient production but also ensures the high standards of product quality.
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