Automatic high speed winding machine debugging no method? These must be familiar!

With the rapid development of science and technology, modern automatic high-speed winding machine has integrated electrical control, mechanical transmission, photoelectric detection and many other technologies, so the difficulty of setting and debugging is also greatly increased. Many customers have Settings that are often not possible. The following is a list of automatic high-speed winding machine functions and common debugging methods, we have a look!

1. Be familiar with device functions and winding process

When purchasing a fully automatic high-speed winding machine, it is first necessary to power on and carry out trial operation loading without power supply. This process must first check whether the winding machine is running smoothly and whether there is abnormal noise. As a debugger, you should check that each function works according to the winder manual. This is also the process of getting familiar with the equipment. After the function is completed, find out the corresponding equipment function according to the winding process of the product, and check whether the function of the equipment meets the winding requirements combined with the process. When purchasing, you need to communicate the functional requirements of the equipment with the equipment supplier in detail to avoid purchase. Do not pay back equipment and winding requirements. Attention should be paid to the allowable line diameter, maximum load, line width and equipment accuracy. These parameters are the basic data to determine whether the equipment and winding requirements are met.

2. Setup and data measurement of equipment accessories

After the debugging personnel are familiar with the functions and parameters of the equipment, it is also necessary to measure the tension adjustment of the automatic high-speed winding machine and the data of the winding mold. Usually, windings are used. The larger the diameter of the line, the greater the tension. Different manufacturers of equipment tension adjustment range is different. The tension required to use aluminum and copper wire is also different. An aluminum wire of the same wire diameter requires greater tension than a copper wire. The thread should be small. If the tension is adjusted too much, the actual diameter of the wire wrapped around the mold will become smaller. If it is a thin thread, it will break and knot. If the tension is too small, the coil will swell and the wiring will be confused. Therefore, tension regulation is a very critical setting. Different wire diameters have a safe tension range. It is described in detail in the book "Insulated Wire Tension". The debugger should carefully compare the dimensions of the winding die. The mold needs attention. Whether the width and height match the winding rod, too tight will affect the loading and unloading of the mold, and too loose will cause the mold to shake and affect the wiring effect.

3. Introduction to common functions

The common functions of automatic high-speed winding machine include: number of turns preset, automatic parking, positive and negative rotation, automatic grooving and so on. In actual use, we should first pay attention to several points. Start and stop the local train. This function of the local car is to run slowly after the device is started. The aim is to reduce the impact on the tension structure and enamelled wire. Generally, it can be set to 1 to 3 laps according to actual needs. Its function is that the device runs slowly before ending the winding program. This feature reduces the impact on the brake and allows the device to end the winding smoothly, especially if the winding process requires precise positioning. This parameter must be set according to the device. The running speed is different, and the parameters should be adjusted accordingly. Usually two to five laps. The third is winding direction and winding direction. These two parameters are the setting of winding displacement direction and spindle rotation direction. The axis and spindle of the automatic winding machine are controlled by the controller and have a specific linkage relationship. The displacement direction of the layout axis must be clear when setting. Many users report device alerts during debugging. This is due to incorrect Settings caused by device protection. The winding machine has a detection zero point for positioning the winding spool. If the device is started from zero, the spool must be moved outward. If it is set to move inwards by mistake, it will cause the device to sound an alarm, and the spool will rotate. The direction should be determined according to the winding process, and all Settings should fully consider the requirements of the winding process.

Hope to briefly introduce the above common functions and debugging methods, in order to help the users of automatic high-speed winding machine, must be proficient!

Dongguan NOYU Motor Equipment Co., Ltd. is a research and development, production and sales and after-sales service as one of the professional technical enterprises. The company mainly produces: precision wire winding machine, multi-slot stator automatic winding machine, motor automatic winding machine, pump high-speed special winding machine, fan high-speed special winding machine, slotted rotor winding machine, slot paper machine and peripheral equipment and automatic assembly line, etc., widely used in medical, aviation, automobile, home appliances, power tools and other industries. Welcome friends to come to consult!