What are the winding methods of the fan brushless motor stator winding machine?

There are many types of fans, ranging from handheld fans and USB fans to floor fans, axial flow industrial fans, and large industrial fans. Different types of fans have different uses. Nowadays, many fans are equipped with brushless motors, and the winding process of the stator is very crucial. So, what are the winding methods for the stator of a fan brushless motor? How to choose the right winding machine?
 

1. For the stator of the fan motor wound externally, the four-slot stator series is quite common and can be used in various small fans. As the stator slots face outward, the flyfork winding method is generally adopted. Commonly used flyfork automatic winding machine equipment is adopted. To increase production, a four-station system can be selected, which is more efficient.

2. For the stator of the fan motor wound inside, the four-slot stator series is quite common. For instance, the stator of the axial flow fan and other motors, with the stator slot opening facing inward, adopts a needle-type inner winding method. Professional inner winding machine equipment is commonly used, and four-station or six-station high-speed winding equipment can be selected.

The quality of a fan is highly dependent on the winding effect of the stator. Whether using the needle winding method or the flying fork external winding method, the speed must be controlled within a reasonable range to avoid wire damage or breakage. If it fails the salt water test, the quality is considered substandard.
 

What are the winding methods for the stator of a brushless fan motor? How to choose the right winding machine? The above has provided a brief description. When choosing a winding machine, it is essential to do more research. If necessary, you can visit the factory in person to ensure that the equipment quality and process meet the production requirements.