What are the features and advantages of the brushless motor external rotor winding machine

The external winding equipment for brushless motor rotors, which we usually refer to as the external rotor winding machine for brushless motors, is suitable for stator products with the slots facing outward. This device has the following remarkable features and advantages. Now, NOYU will briefly introduce them to you!
 

1. High degree of automation: It realizes the integrated operation of manual loading and unloading with automatic clamping, winding, wire arrangement and wire cutting. The entire process is easy and fast, greatly improving work efficiency.

2. Robust and durable structure: The entire frame combines the advantages of sheet metal and aluminum profiles, featuring excellent shock absorption performance and stability. Even during high-speed operation, it can maintain extremely low vibration.

3. Flexible fixture design: The fixture adopts a modular design, with a fixed position and accurate positioning. It is easy to replace and can quickly adapt to the production requirements of various types of products.

4. Accurate and flexible control: The equipment is equipped with an advanced servo motor control system and an intuitive human-machine interface. Users can freely set parameters according to actual needs. It also has functions such as fault diagnosis and output recording. The winding speed is adjustable to meet the production requirements of diverse stator products.

5. Smooth and stable operation: By configuring high-quality components such as precision guide rails, lead screws, cylinders, and tensioners, the stability of the machine's operation and the moderate tightness of the wire are ensured, effectively avoiding wire damage and disconnection.

6. Low-noise design: It provides staff with a more comfortable working environment.

To enhance the efficiency and quality of winding, we can start from the following key points:

1. Optimize the winding process: Design a simple and efficient winding process to reduce operational complexity and time costs, and enhance overall production efficiency.

2. Adopt an advanced control system: By integrating a PLC motion controller with a servo system, precise control is achieved, further enhancing winding efficiency and stability.

3. Wire tension: By using tension sensors and control systems, ensure the stability of wire tension to prevent quality issues caused by overly tight or loose wires.

4. Real-time monitoring and adjustment: Continuously monitor the winding effect during the winding process, promptly identify and adjust issues to ensure the stability of product quality.

5. Regular maintenance and upkeep: Regularly clean, lubricate and inspect the winding machine to maintain its good condition and extend its service life.
 

In conclusion, the brushless motor external rotor winding machine, with its numerous advantages and features, is fully capable of meeting the demands for efficient and high-quality winding. In terms of controlling the winding efficiency and quality, we need to comprehensively consider multiple key factors such as process design, control system, tension management, real-time monitoring and equipment maintenance.