What are the differences between single-station and multi-station internal winding machines?

In the field of motor manufacturing, winding machines are indispensable key equipment. Among them, single-station internal winding machines and multi-station internal winding machines are widely used in different types of production scenarios due to their respective characteristics and advantages. Below, NOYU will delve into the differences, features and advantages of these two types of winding machines in detail to help everyone make better choices and use them.
 

I. Number of workstations and Applicable Products

The single-station internal winding machine is only equipped with one station, which means it can only handle the winding of one stator product at a time. This design makes the single-station winding machine more suitable for processing stator products with higher stacking thickness, thicker wire diameter or larger outer diameter, as well as products with greater winding difficulty. Due to its focus on the precise operation of a single station, the single-station winding machine can ensure the accuracy and stability of winding.

2. Multi-station internal winding machines have two or more stations and can handle the winding work of multiple stator products simultaneously. This parallel processing capability makes multi-station winding machines particularly suitable for large-scale production scenarios when dealing with products with smaller outer diameters, thinner wire diameters and low winding difficulty. By simultaneously processing multiple stators, multi-station winding machines can significantly shorten the overall production cycle and enhance production efficiency.

Ii. Characteristics and Advantages

Single-station internal winding machine

1. Compact structure: The single-station design makes the overall structure of the machine more compact, occupying a small area and facilitating flexible deployment within limited production Spaces.

2. High accuracy: With an advanced control system and highly accurate transmission device, the single-station winding machine can ensure the precision and stability of winding, meeting the demands of high-quality production.

3. Flexibility: Single-station winding machines can be adjusted and customized according to different production needs, suitable for various cable winding processes, enhancing the versatility and adaptability of the equipment.

4. Safety: It is equipped with multiple safety protection measures, such as emergency stop buttons and protective covers, to ensure the safety of operators and the reliability of the equipment.

Multi-station internal winding machine:

1. Efficiency: By processing multiple stators in parallel, multi-station winding machines can significantly shorten the overall production cycle, enhance production efficiency, and meet the demands of large-scale production.

2. Accuracy: By adopting a cutting-edge control system, the speed, tension and Angle of the winding are precisely controlled to ensure that the coils are evenly and tightly distributed in the stator slots, thereby enhancing the performance and reliability of the motor.

3. Diversification: It supports various winding methods, such as single-wire winding and multi-wire parallel winding, meeting the personalized demands of different motors and enhancing the flexibility and applicability of the equipment.

4. Stability: The high-quality mechanical design and precise control system enable the multi-station winding machine to demonstrate excellent stability during operation, allowing it to work continuously for long periods without frequent malfunctions, thereby reducing maintenance costs and the risk of production interruption.

5. Intelligence: Equipped with an intelligent operating system, it can automatically detect abnormal conditions during the winding process, such as broken wires and uneven winding, and promptly carry out repairs or issue alarms, reducing operational difficulty and enhancing the quality and stability of winding. This intelligent feature makes multi-station winding machines more competitive in modern and automated production environments.
 

Single-station internal winding machine:

To sum up, single-station and multi-station internal winding machines differ in terms of the number of stations, applicable products, features and advantages. When making a choice, a comprehensive consideration should be given based on specific production demands, product features, cost budgets and other factors. By making a reasonable selection and combination of these two winding machines, the production process can be optimized, production efficiency can be improved, and the manufacturing requirements of different types of motors can be met.