What are the requirements for the winding machine of the brushless stator flyfork external winding?

The winding of the stator of a brushless motor cannot do without winding machine equipment. As a commonly used external winding machine, the flyfork winding machine is suitable for various brushless stators with outward slots and is widely used. So, what are the requirements for the winding machine in the flyfork external winding of brushless stators? What are the applicable conditions for the outer winding? Now, Nuoyuan will give you a brief introduction!
 

I. Core Requirements for Winding Machines

1. Mechanical structure stability ‌

Emphasize the selection principles of base and countertop materials, such as the thickness of the sheet metal base and the hardness of the stainless steel countertop, to ensure the stability of the mechanical structure.

Provide specific indicators for the processing accuracy of the mold, such as surface roughness and tolerance range, to ensure the high precision and positioning accuracy of the mold.

2. Accuracy of the control system ‌

List the brands and models of servo motors to help users choose high-performance servo motors.

Elaborate on the collaborative control principle between the PLC motion controller and the servo system, such as achieving high-accuracy positioning through closed-loop control.

3. Tension management system ‌

Provide selection suggestions for servo tensioners, such as choosing the appropriate tensioner model based on wire diameter and material.

Emphasize the importance of real-time monitoring and adjustment of tension, and provide the working principle and debugging methods of tension sensors.

4. Multi-station and high-efficiency cable distribution ‌

Provide flexibility in workstation design, such as specific implementation methods that support single-station, dual-station or multi-station switching.

Elaborate on the advantages of the servo control layer arrangement method, such as improving the accuracy of wire arrangement and reducing wire waste.

Ii. Applicable Conditions for the Outer Winding

1. Stator structural characteristics ‌

Provide reference data on the stator outer diameter and stack height range to enable users to select the appropriate winding machine model.

Emphasize the influence of slot distance on winding accuracy and speed, and provide optimization suggestions for slot distance.

2. Wire specifications are compatible with ‌

Provide reference data for the wire diameter range and explain the influence of different wire diameters on the winding speed.

Emphasize the issues to be noted when winding multiple wires in parallel, such as optimizing the winding path and reducing the friction of the wires.

3. Environmental and operational requirements ‌

Provide a detailed description of the specific requirements for the installation environment, such as the flatness of the ground, the absence of vibration sources or high-temperature equipment around, etc.

Provide specific parameter requirements for power supply and gas source to facilitate equipment configuration by users.

Emphasize the importance of operation norms and provide training plans and assessment standards for operators.

4. Industry application scenarios ‌

List the application cases of brushless stator flyfork external winding in mainstream industries, such as medical, aviation, automotive and other fields.

Provide solutions for special requirements such as high accuracy, high efficiency or non-standard calibration, such as non-standard customized models or precision flat cable equipment, etc.
 

What are the requirements for the winding machine of the brushless stator flyfork external winding? What are the applicable conditions for the outer winding? The above has provided a brief explanation. I hope this knowledge can be helpful to everyone!