What are the advantages of the fully automatic high-speed stator internal winding machine?

The fully automatic high-speed stator internal winding machine is undoubtedly a common production equipment in the field of motor manufacturing. With its features of high efficiency, accuracy and automation, it has easily occupied the core position of modern motor production lines. It not only replaces manual labor but also improves the quality and efficiency of winding. So, what are the advantages of the fully automatic high-speed stator internal winding machine? How can it be configured to be stable and efficient? Now, let NOYU give you a brief introduction!
 

Advantages of the fully automatic high-speed stator internal winding machine:

Youdaoplaceholder0 1. Winding speed ‌ : The winding speed of the fully automatic high-speed stator winding machine can reach 1000RPM or even higher, easily meeting the winding requirements of thousands of turns of coils. The multi-head winding method (such as four-station, six-station, etc.) has taken the winding efficiency to a new level.

Youdaoplaceholder0 2. Winding accuracy ‌ : Thanks to the advanced control system and precise mechanical structure, the fully automatic high-speed stator inner winding machine can ensure the accuracy of winding trajectory, Angle and speed. The precise wiring effect makes the coils compact and the slot fullness rate high, thereby enhancing the performance and reliability of the motor.

Youdaoplaceholder0 3. Extremely high degree of automation ‌ : The fully automatic high-speed stator winding machine can meet the requirements of automatic wire arrangement, winding, repositioning and cutting of coils, greatly reducing manual intervention. The equipped automatic loading and unloading system, automatic line changing device and automatic detection function have further enhanced the overall production efficiency.

Youdaoplaceholder0 4. Strong flexibility ‌ : Quick changeover, fixture independent module design enables the fully automatic high-speed stator winding machine to easily switch between different specifications and models of motor stators. Meanwhile, it can also customize different winding schemes according to customer needs, even special stator winding schemes.

Youdaoplaceholder0 5. Stable and reliable ‌ : The selection of high-performance components (such as high-speed motors and high-precision bearings) and enhanced equipment maintenance and system monitoring ensure the long-term stable operation of the fully automatic high-speed stator inner winding machine.

Configuration of fully automatic high-speed stator internal winding machine:

To achieve stable and efficient winding production, the configuration of the fully automatic high-speed stator internal winding machine is of vital importance. The following are some key measures:

Youdaoplaceholder0 1. Optimize equipment configuration ‌ : Advanced control systems (such as bus-type PLC motion controllers in combination with professional servo systems) and precise guide rails, ball screws, high-precision sensors and other components are selected to ensure the uniformity and accuracy of winding.

Youdaoplaceholder0 2. Select the appropriate wire arrangement ‌ : Select the appropriate wire arrangement (such as parallel wire arrangement, helical wire arrangement, cross wire arrangement) according to the wire arrangement requirements of the motor stator and configure the corresponding winding machine equipment. Different wiring methods are suitable for different occasions and requirements.

Youdaoplaceholder0 3. Enhanced tension control ‌ : Equipped with an automatic tension control system that automatically adjusts tension according to wire material, wire diameter and winding speed. Real-time monitoring and control of the tension of enameled wire materials is the key to ensuring the stability and quality of winding.

Youdaoplaceholder0 4. Ensure proper installation and operating environment ‌ : The installation site should be stable and far away from vibration and pollution sources; The temperature and humidity of the surrounding environment need to be controlled within an appropriate range. The power supply system should be stable and reliable to prevent voltage fluctuations from affecting the equipment.

Youdaoplaceholder0 5. Strengthen maintenance and system monitoring ‌ : Regularly carry out maintenance on the equipment and check the wear and tear of the mechanical structure, electrical components and sensors; Real-time monitoring of the operating status of the equipment and changes in various parameter indicators is carried out to promptly identify problems and take measures for handling.
 

What are the advantages of the fully automatic high-speed stator internal winding machine? How can it be configured to be stable and efficient? The above has provided a brief explanation. I hope these little tips can be helpful to everyone!