What are the requirements for the stator in high-speed six-station internal winding machines?

With the rapid development of the economy and technology, the demand for micro brushless motors is increasing, and their application fields are also expanding. They are deeply favored by a large number of friends.
 

The stator and rotor are the main internal components of a micro brushless motor. Many friends are quite curious about the stator coils, wondering how so many wires are wound up and if it takes a lot of time. They even want to try winding a few times themselves.

In fact, the coils are all wound up by winding machines. For instance, the high-speed six-station internal winding machine is mainly designed for tiny stators with inwards, such as high-speed air ducts, small water pumps, stepper motors, resolvers, and industrial fan motor stators. When operating at high speed, the speed can reach 1000RPM, which can be said to be very fast. Even if it's just a few hundred turns, it can be easily handled. Of course, winding also has certain conditions for the product, not only for the equipment but also for the stator parameters. So, what are the requirements for the product of high-speed six-station internal winding? Let Nuoyuan give you a brief analysis!

The machine configuration meets the requirements, with a working speed reaching 1000RPM. Without reliable configuration, the work cannot be completed. Not only the selection of the entire frame material, but also the servo motor and driver, lead screw, guide rail, cylinder, wire nozzle, and tensioner all meet the requirements.

2. Stator parameters and mold processing conditions: The outer and inner diameters of the stator should be within the allowable range. When operating at high speed, the wire diameter should neither be too thick nor too thin, otherwise it is easy to break the wire. In addition, the distance of the grooves should meet the requirements to ensure that the guide pins can pass through. During high-speed winding, there will be no wire breakage or damage.
 

What are the requirements for the stator in high-speed six-station internal winding machines? What can the winding speed reach? The above has provided a brief explanation. I hope it can be helpful to everyone!