How can the stator automatic winding machine arrange the wires more neatly and tightly?

The stator of a brushless motor needs to be wound. Many friends find that winding is rather troublesome. It is not only messy but also not tight. Even many products fail the salt water test. If these problems still occur when using equipment for winding, it is necessary to find out the cause. So, how can the stator automatic winding machine arrange the wires more neatly and tightly? What are some tips? Let NOYU give you a brief analysis!
 

1. The configuration of the winding machine is unreasonable. Low-configured equipment is used to wind high-demand stator products, failing to meet the winding requirements. The equipment is not neat, not tight, and loose. If the requirements are relatively high, it is recommended to focus on the configuration to ensure that the hardware precision of the winding machine meets the requirements.

2. Selection and setting of tensioner: Many times, if the wires are not neat or tight, it is very likely that there is a problem with the tensioner setting, resulting in excessive or insufficient tension. For higher requirements, it is recommended to configure a servo tensioner for wire feeding, which will be more accurate.

3. Debugging and controller operation: It is possible that the debugging personnel are novices or lack professionalism due to negligence, resulting in messy winding, insufficient technical proficiency, and lack of experience. It is recommended that the manufacturer provide more training to ensure that the debugging personnel meet the requirements.

4. The precision of the stator core and frame, as well as the mold, are also crucial components. If they are not precise enough or have protrusions, burrs, etc., it may lead to winding problems.
 

The above are the reasons for the uneven and tight winding of the stator automatic winding machine. If these problems occur, the causes should be found in time and the problems solved to ensure the smooth production.