How does six-station high-speed internal winding machine run stably?

In order to maintain the stable operation of the six-station high-speed internal winding machine, in the design and configuration stage, we need to pay attention to the following core elements, the following is a simple introduction to you! Hope to help everyone!
 

I. Key points of design

1. Optimize the winding process:

We need to think of an efficient and concise winding scheme that minimizes the time and complexity of winding, thereby improving the overall efficiency of winding.

2. Accuracy of mold and skeleton:

The production of the mold must be refined, including meticulous polishing and grinding, ensuring that there are no burrs and burrs, and meeting strict accuracy standards. The skeleton should be produced by the motor manufacturer according to the specification to ensure that its accuracy meets the standard.

Second, the core requirements of configuration

1. Motor and control system:

We should choose high-performance servo motors and reliable PLC control systems, such as Panasonic, Fuji, Delta and other well-known brands, in order to meet the high speed internal winding machine speed and accuracy of the strict requirements. The control system must stand the test of time to ensure the stability and reliability of the machine.

2. Key components such as lead screw and guide rail:

We should choose imported high-quality products to cope with the wear challenges brought about by the high-speed operation of the machine. Spare parts should have excellent wear resistance and precision to ensure winding quality and long service life of the equipment.

3. Configuration of nozzle and tensioner:

We should choose high quality and exquisite workmanship nozzle and tensioner to ensure winding speed and product quality. The tensioner should be able to control the tension of the wire stably and prevent the quality problems such as breaking or knotting during the winding process.

4. Automatic operation function:

We can program through the touch screen and freely add action instructions to facilitate the debugging process. At the same time, to achieve automatic corner winding, automatic loading and unloading functions, reduce manual operation, improve production efficiency.

3. Other stability guarantee measures

1. Installation and operation environment:

The installation site should be stable and solid, and the temperature and humidity of the surrounding environment should be controlled within an appropriate range. Devices should be kept away from vibration and pollution sources to ensure stable operation.

2. Stability of the power system:

We need to ensure the stability of the power system to prevent voltage fluctuations from causing adverse effects on the equipment.

3. Maintenance of equipment:

We should carry out regular maintenance of the equipment, including cleaning, lubrication and inspection. Replace badly worn parts in time to ensure that the equipment is always in good working condition.

4. System monitoring and security protection:

We need to strengthen the monitoring of the equipment system to monitor the changes of various parameters and indicators in real time. At the same time, set the necessary safety protection devices, such as emergency stop button, overload protection, etc.

5. Operation specifications and training:

Operators must receive professional training and be familiar with the operation process and precautions. And strictly abide by the operating procedures to ensure the normal operation of equipment and personnel safety.
 

To sum up, in order to ensure the stable operation of the six-station high-speed internal winding machine, we need to comprehensively consider the design, configuration, operation and maintenance and other aspects. Through reasonable design and configuration, as well as strict operation and maintenance measures, we can ensure the stable operation of equipment and efficient production. I hope you found these helpful!