What kind of winding machine is used for the stator of a drone motor?

With the continuous development of technology, the application of unmanned aerial vehicles (UAVs) is becoming increasingly widespread. In the manufacturing process of large-scale UAV motors, winding the stator is a rather challenging step. So, what kind of winding machine is used for the stator of large-scale UAV motors? What are the requirements for winding and wire arrangement? Now, let NOYU give you a brief introduction!
 

Youdaoplaceholder0 1. Winding machine select ‌

Youdaoplaceholder0 1. Winding method ‌ : For the stator of unmanned aerial vehicle motors, flyfork flat wire winding may be a suitable choice as it improves space utilization and output power. However, the specific choice still needs to be determined based on the specific parameters of the stator and the winding requirements.

Youdaoplaceholder0 2. Precision and stability of the equipment ‌ : The winding machine needs to have high precision and stability in order to ensure the uniformity and accuracy of winding and reduce the failure rate and downtime.

Youdaoplaceholder0 3. Degree of automation ‌ : To improve production efficiency, a winding machine with automatic loading and unloading, automatic wire changing and automatic inspection functions is a good choice. The higher the degree of automation, the lower the skill requirements for operators, which helps to reduce labor costs.

Youdaoplaceholder0 4. Compatibility ‌ : The winding machine should have good compatibility to accommodate different specifications and models of motor stators. The winding machine with adjustable parameters and universal fixtures can more flexibly cope with different production tasks.

Youdaoplaceholder0 2. Requirements for winding and routing ‌

Youdaoplaceholder0 1. Wire arrangement ‌ : The wires should be neatly arranged in the stator slots, avoiding crossing and overlapping. For helical flat cables, the conductors should be evenly wound in the stator slots in a helical shape.

Youdaoplaceholder0 2. Tension control ‌ : The winding machine should be equipped with a tension control system that can automatically adjust the tension according to the wire material, wire diameter and winding speed to maintain the appropriate tension of the wire during the winding process.

Youdaoplaceholder0 3. Linear speed ‌ : The linear speed should be matched with the spindle speed of the winding machine to ensure the uniformity of the winding. At low speeds, the winding machine should maintain stable operation.

4. Youdaoplaceholder0 Space utilization ‌ : Make full use of the space in the stator slots for winding to increase the output power of the motor. The winding machine should have the ability to adapt to different stator shapes and sizes.

Youdaoplaceholder0 5. Avoid damage ‌ : The winding machine should have protective measures such as flexible winding mechanism, etc., to reduce damage to the conductors and stator.
 

In conclusion, for the winding requirements of a large number of unmanned aerial vehicle motor stators, you can choose a winding machine with high accuracy, high stability and high degree of automation, and determine the appropriate winding method and layout requirements based on the specific parameters of the stator and the winding requirements. Hope these suggestions can be of help to you!