In which industries are fully automatic brushless stator winding machines applied?

With the rapid development of the motor industry, various types of motors are increasing, especially the application of small DC brushless motors is becoming more and more widespread. So, in which industries are fully automatic stator winding machines applied? How to configure a professional winding machine? Now, let Nuoyuan give you a brief introduction!
 

Application Industry highlights ‌

The fully automatic winding machine, with its efficient and accurate coil winding technology, has become the preferred tool for manufacturing electronic components such as wires, cables, transformers and inductors, significantly improving production efficiency and reducing costs.

Electrical industry ‌ : In the manufacturing of coils for equipment such as motors and generators, fully automatic winding machines, with their precise process control and fully automated operation, ensure high-quality production and rapid delivery of coils, while reducing safety risks and enhancing the reliability of the production process.

Key steps for configuring a professional winding machine ‌

Be clear about requirements ‌ : Have a clear understanding of the type, specification, quantity of coils to be wound and the design requirements of the motor, such as the number of turns, wire diameter, pitch, etc.

Select type ‌ : According to the application requirements, select the appropriate type of winding machine, such as single-shaft, multi-shaft or shaftless winding machine, and consider whether an automatic loading and unloading system, automatic wire changing device and automatic inspection equipment, etc. are needed.

Focus on performance ‌ : Winding speed, precision control and tension control are the core performance of the winding machine. It is necessary to ensure that the winding machine is equipped with highly accurate guide rails, ball screws and highly accurate sensors, as well as an automatic tension control system.

Consider compatibility ‌ : Select a winding machine with good compatibility to accommodate different specifications and models of motor stators, along with adjustable parameters and universal fixtures for quick switching of production tasks.

Parameter setting and debugging ‌ : Input parameters according to the motor design drawing, perform calibration, check the winding effect through test winding, and fine-tune the parameters as needed.

Training operators ‌ : Ensure that operators are familiar with equipment operation and maintenance methods, and provide safety operation guidelines and emergency response plans.

Regular maintenance ‌ : Regularly check the operating condition of the equipment, carry out maintenance and upkeep to ensure the long-term stable operation of the equipment.
 

In which industries are fully automatic stator winding machines applied? How to configure a professional winding machine? The above has provided a brief explanation. I hope these little tips can be helpful to everyone!