How to choose a four-station flying fork stator winding machine?

The flying fork winding machine is a relatively common stator winding equipment. Different products have certain differences in the selection of winding machines. For example, the four-station flying fork winding machine also has certain differences in application scope. So, how to choose a four-station flying fork winding machine? How can the winding efficiency of the stator be improved? NOYU teaches everyone some common methods, hoping to be of help to you all!
 

When choosing a four-station flying fork winding machine, the following key factors need to be considered:

1. Winding wire diameter: Select the appropriate model based on the wire diameter being processed. Generally speaking, the thicker the wire diameter, the more necessary it is to choose a model that can stably handle large wire diameters.

2. Stator outer diameter: Consider the size of the stator's outer diameter and select a model that can adapt to this outer diameter range to ensure the accuracy and efficiency of winding.

3. Product Types: Different product types have different requirements for winding machines, such as model aircraft, automotive motors, cooling fans, etc. Therefore, when making a choice, the specific requirements of the product need to be taken into consideration.

To improve the winding efficiency of the four-station flying fork winding machine, the following aspects can be considered:

1. Optimize the winding plan: Based on specific product requirements and factors such as wire diameter and stator outer diameter, formulate an appropriate winding plan to reduce unnecessary operation steps and winding time.

2. Configure high-performance components: Select high-quality servo motors, lead screws, guide rails, tensioners and other components to ensure the stable operation and high efficiency of the winding machine.

3. Fine mold device: The precision and surface treatment of the mold have a significant impact on the winding effect. Fine mold devices can reduce problems such as damaged and broken wires, and improve production efficiency.

4. Reasonable winding design and routing method: According to the structure of the product and the winding requirements, design a reasonable winding path and routing method to reduce resistance and friction during the winding process and increase the winding speed.

5. Control the winding speed: Select an appropriate winding speed based on the winding requirements of the product. Both too fast and too slow speeds may affect the winding effect and efficiency.

6. Training and operation Standards: Provide professional training to operators to ensure they are familiar with the operation methods and maintenance points of the winding machine. Meanwhile, formulate operation norms to ensure safety and efficiency during the operation process.
 

How to choose a four-station flying fork winding machine? How to improve the winding efficiency of the stator mainly includes aspects such as the winding scheme, configuration, mold device, winding design and wire routing method, which can effectively enhance the winding efficiency. Meanwhile, strengthening the training of operators and formulating operation norms are also key measures to ensure the winding efficiency.