What are the technical features of the fully automatic flying fork stator winding machine?

The fully automatic flyfork stator winding machine, as a key equipment in modern motor manufacturing, features remarkable technical characteristics, ensuring an efficient, accurate and flexible production process. The following is a detailed interpretation of its technical features by Nuoyuan. We hope it can be helpful to everyone!
 

High accuracy and high efficiency

This equipment adopts advanced servo drive and precise control system, and is capable of accurately performing winding operations. The flyfork structure, in a high-speed rotating posture, evenly and delicately winds the enameled wire into the stator slot. Combined with the precise guard plate and die head, it achieves accurate positioning and tight arrangement of the coil. In addition, multi-station designs (such as single-station, double-station, and four-station) are like multi-line production lines running in parallel, capable of handling multiple stators simultaneously, significantly enhancing production efficiency and making production smoother.

2. Flexibility and compatibility

The fully automatic flying fork stator winding machine demonstrates its strong adaptability and inclusiveness. It supports single or multiple strands wound in parallel, with a wide range of wire diameters, from 0.1mm to 1.3mm (special requirements can also be customized), meeting the needs of different specifications of wires. By simply changing the mold, the equipment can quickly adapt to stators of different sizes and shapes. Whether it is a model aircraft motor, a new energy vehicle motor or a cooling fan motor, it can handle them all with ease, demonstrating its broad application prospects.

3. Automation and Intelligence

This equipment integrates the essence of automation and intelligence, achieving full-process automation from automatic loading and unloading, automatic clamping, winding to wire cutting. The operator only needs to easily take and place materials to complete the production, which greatly reduces the labor intensity. Meanwhile, the human-machine interface is like the intelligent brain of the equipment, allowing users to freely set parameters such as winding speed, tension, and slot crossing, and monitor the equipment status in real time to ensure the stability and traceability of the production process, making production more intelligent and transparent.

3. Modularization and maintainability

The equipment adopts a modular design, which can be flexibly combined like building blocks. Key components (such as fixtures and molds) are easy to replace and maintain. This design not only reduces maintenance costs but also enhances the reliability and service life of the equipment. Regularly inspecting the precision and smoothness of the molds and stator frames is like giving the equipment a meticulous maintenance, which can prevent wire damage and ensure production quality.

4. Precautions during the outer winding process

During the winding process, the control of wire diameter and tension, equipment adaptability, operation norms, as well as equipment maintenance and upkeep are all of vital importance. When winding thick wires, the speed should be reduced and the tension decreased. For fine wire winding, it is necessary to ensure the stability of tension. At the same time, for special wire diameters or stator shapes, dedicated models need to be selected or customized. In terms of operation norms, it is necessary to flexibly adjust the winding speed, design a reasonable winding path, and use auxiliary tools to reduce the tension and bending force of the wire. Equipment maintenance and upkeep should not be overlooked either. Regular inspection of key components and monitoring of equipment operation status are both crucial for ensuring the long-term stable operation of the equipment.

5. Safe operation

Safety always comes first. Operators must wear protective equipment to avoid being scratched by wires or injured by flying objects. Meanwhile, the equipment should be equipped with an emergency stop button to ensure that it can quickly cease operation in case of abnormal situations, guaranteeing the safety of personnel and equipment.
 

In conclusion, the fully automatic flyfork stator winding machine has demonstrated strong competitiveness in the motor manufacturing field with its features of high accuracy, high efficiency, flexibility, compatibility, automation and intelligence, modularization and maintainability. At the same time, we should also pay attention to the precautions and safety operation norms during the outer winding process to ensure the smooth progress of production.