What requirements do the high-speed stator winding machine have for the stators?

In the production of brushless motors, the inner winding process of the stator coils is quite troublesome. Considering the demands of many products, it is necessary to achieve efficient production. Special high-speed winding machine equipment needs to be configured. The common ones are four-position and six-position high-speed inner winding machines. So, what are the requirements for the stator by the high-speed inner winding machine? And which stator products are suitable for it? Now, NOYU will simply analyze it for you! 
 

Requirements for the stator of the high-speed inner winding machine: 
Stator outer diameter: The outer diameter should not be too large. It is usually around Φ12mm - Φ80mm. If it exceeds this range, a double-station internal winding machine is required. 
2. Stator stack thickness: The stack thickness should not be too high. It is generally around Φ5mm - Φ80mm. If it exceeds this range, the wire arc will be very large, which may cause wire damage or scraping. In such cases, a dual-station internal winding machine can be used. 
3. Enamel wire diameter: The wire diameter should not be too thick. It is usually around 0.08 to 0.7. If it exceeds this range, a two-station or four-station equipment is generally used. 
The high-speed inner winding machine not only has these requirements for the stator, but also needs high-quality tensioning mechanism, line arrangement mechanism, servo motor and drive controller, as well as screw rods, guide rails, cylinder components, etc. 
 

The high-speed inner winding machine is mainly suitable for products with smaller stators and thinner wire diameters, such as 110,000 rpm high-speed air blower motors, electric toothbrush motors, small water pump motors, stepper motors, etc. The stator products. When choosing a high-speed inner winding machine, you must do more comparisons and select a manufacturer with strong capabilities to ensure the excellent quality and stable and smooth operation of the machine!