What should I do if the wiring of the motor stator precision winding machine is not even?

Some friends bought a precision winding machine for motor stators. During the usage process, they found that the wiring was uneven and were very distressed. No matter how they adjusted it, it was of no use. So, what should be done if the wiring of the precision winding machine for motor stators is uneven? What are the common causes and solutions? Now, NOYU will give you a brief introduction!
 

In fact, uneven wiring of the motor stator precision winding machine is also a common problem, usually due to issues such as equipment configuration, stability, commissioning and operation, and the precision of spare parts. The following are some common causes and solutions:

1. The configuration of equipment components, such as the servo motor drive, lead screw, guide rail, cylinder, and wire nozzle, does not meet the requirements and fails to reach the configuration requirements. More precise components need to be replaced to ensure quality compliance.

2. Machine stability issues: Poor stability of the machine base and frame, with materials and manufacturing processes not meeting requirements, causes vibration and shaking during winding, affecting the accuracy of wire arrangement. It is necessary to replace the material combination with a better one to ensure the stability of the base and prevent the equipment from shaking or jolting when running at high speed.

3. Tension adjustment issue: The setting range of the tensioner was incorrect and not set as required. The tension was either too tight or too loose, resulting in uneven wire arrangement or even wire breakage and damage. The tensioner needs to be adjusted to an appropriate position to ensure tension balance.

4. Debugging and controller operation issues: The technical proficiency of debugging personnel is not up to standard or they lack experience. Debugging personnel need to receive training to ensure they have sufficient skills and experience.

5. Precision of stator core, frame and mold: Insufficient precision leads to wiring problems. The processing accuracy can be improved.

6. Winding speed: The machine runs too fast, resulting in uneven wiring. The winding speed can be adjusted appropriately according to the size of the wire diameter to ensure the precision of the winding and wire arrangement while guaranteeing the output.
 

What should I do if the wiring of the motor stator precision winding machine is not even? What are the common causes and solutions? The above has been briefly explained. I hope these little pieces of knowledge can be helpful to everyone!